BATTERYSPECT-3D®

An innovative turnkey solution for fully automated quality control of battery, cast, forged, and transmission components.

BATTERYSPECT-3D® by Automation W+R

100 % Inline Metrology

In battery production, the quality of the high-voltage storage system determines safety, performance, and customer acceptance. Yet many production lines still rely on standalone solutions for individual testing steps—which require significant integration effort and result in data silos.

With BATTERYSPECT-3D®, Automation W+R is setting new standards for battery production in the areas of quality assurance and efficiency improvement.

In a single system, BATTERYSPECT-3D® tests, measures, and documents all customer-specific test characteristics.

Improved safety, efficiency, and quality for greater competitiveness.

BATTERYSPECT-3D® by Automation W+R

Many testing and measurement processes. One solution.

With scanning speeds of up to 400 mm/s, BATTERYSPECT-3D®
 performs the test in less than a minute:

  • Welds on frames, housings, and cell connections
  • Cell positions and spacing
  • Elevation differences and geometric features
  • Insulation layers (thickness & surface)
  • Pores, voids, bubbles, and other customer-specific criteria

Maximum throughput instead of waiting in the measurement room – 100% inline measurement during the process.

We look forward to receiving your non-binding inquiry!

BATTERYSPECT-3D® Brochure

Learn more about the special features and technical details of our testing system. 




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    Customer benefits at a glance

    Future-proof quality control in battery production

    • 100% inline instead of measuring room
    • Modular flexibility
    • Data-driven process control
    • Documented process capability
    • 100% Quality assurance. 0% Slippage.

    100% Inline Metrology. 3D Precision. Maximum process reliability in battery production.

    1,000 geometry inspections in < 60 seconds

    Measuring range > 2 m² with tolerances up to ±0.8 mm

    Elimination of handling, waiting, and transfer times

    Instant go/no-go evaluation without part transport

    Real-time data for complete component inspection

    BATTERYSPECT-3D® by Automation W+R

    From a single source

    All from a single source

    HARDWARE

    We develop and build complete test stations specifically adapted to customer requirements - including test heads, controls and handling. We use state-of-the-art technology: the latest cameras, robots and handling technologies.

    All from a single source

    SOFTWARE

    With VISIONCHECK© by Automation W+R, we offer our customers our own sophisticated image processing software, which is developed and constantly updated by our experts and is ideally matched to our hardware.

    All from a single source

    ENGINEERING & SERVICE

    Our experienced experts support our customers worldwide to ensure the smooth integration of our surface inspection systems. We offer full service, as software and hardware come from a single source and seamlessly interlock.

    battery inspection

    Battery Inspection

    As a technology leader in turnkey inline inspection systems, we provide automated quality assurance solutions to our customers in the battery and new energy sectors worldwide.

    More solutions

    The cornerstone of any manufacturing company is reproducible quality - without exceptions. Find out how we can help you with automated testing and measuring systems.
    Competence

    Surface Inspection

    Competence

    Surface Inspection

    • Surface Defects
    • Waviness, surface structure
    • Local anomalies, color, gloss level, texture
    Competence

    Weld Seam Inspection

    Competence

    Weld Seam Inspection

    • Weld-solder seams
    • Tactile laser seams in the car body area
    • Inert gas seam control (e.g.: Mig Mag)
    Competence

    Measuring Technology

    Competence

    Measuring Technology

    • Flatness testing
    • Inline 3D measurement

    Do you want to check surfaces safely and automatically?

    Then contact us to find a tailor-made solution for your business
    Optimize your production
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